What are the unique advantages of middle plate three-in-one technology?
Publish Time: 2025-06-11
In modern manufacturing, especially in heavy industries such as shipbuilding, the requirements for plate processing are becoming increasingly stringent. To meet these requirements, middle plate three-in-one technology came into being and has become the preferred solution for many companies with its high efficiency, precision and flexibility. This technology recommended by the National Shipbuilding Industry Federation can not only significantly improve production efficiency, but also ensure high-quality product output. So, what are the unique advantages of middle plate three-in-one technology that make it stand out among many plate processing methods?First of all, middle plate three-in-one technology is highly integrated and automated. It integrates the three major processes of unwinding, leveling and feeding in one, and realizes full automation through CNC servo rack feeders. This integrated design not only reduces the equipment footprint, but also greatly improves production efficiency. For example, when processing steel plates with a thickness of 3mm to 25mm and a width of more than 2000mm, the system can achieve continuous and high-precision feeding, and the feeding speed can be adjusted according to specific needs, usually between 10 meters and 30 meters per minute.Secondly, the middle plate three-in-one technology excels in material adaptability. Whether it is carbon steel, stainless steel or alloy steel, the technology can easily cope with different materials. In addition, for materials with high yield strength (such as Q345B, Q690D, etc.), its powerful leveling feeder can effectively eliminate internal stress and ensure the flatness of the plate during subsequent processing, thereby avoiding quality problems caused by deformation. This makes the middle plate three-in-one technology particularly suitable for the shipbuilding industry, which has strict requirements on material properties.Furthermore, the middle plate three-in-one technology has reached a new height in precision control. The use of advanced CNC servo system to drive the rack feeder can achieve a feeding accuracy of less than ±0.1mm. This is especially important for complex structural parts that require high-precision cutting and welding. At the same time, with the high-precision leveling device, the flatness of the plate surface can be controlled within a very small range, ensuring that the dimensional tolerance of the final product meets or even exceeds the national standard.In addition, the middle plate three-in-one technology also has significant economic benefits. On the one hand, the entire production line is highly automated, reducing manual intervention and labor costs; on the other hand, the optimized process improves material utilization and reduces the generation of scraps. For example, when processing steel plates with standard specifications of 6mm thickness, 1500mm width and 6000mm length, reasonable layout and optimized cutting paths can maximize the use of each piece of raw material, thereby reducing the manufacturing cost of each unit product.It is worth mentioning that the middle plate three-in-one technology also makes positive contributions to environmental protection and sustainable development. Compared with traditional processing methods, this technology reduces energy consumption and waste emissions, which is in line with the current trend of green manufacturing. At the same time, its modular design facilitates maintenance and upgrading, extends the service life of the equipment, and further enhances the cost-effectiveness.From the perspective of practical application, the middle plate three-in-one technology is widely used in shipyards, steel structure manufacturing enterprises and large-scale mechanical processing plants. For example, in the process of shipbuilding, a large number of medium and thick plates required for hull segment manufacturing can be efficiently prepared through this technology to ensure the accuracy and quality of each component, thereby improving the overall assembly efficiency. In the construction of steel structure workshops, middle plate three-in-one technology also plays an important role, providing a solid foundation for rapid construction.Middle plate three-in-one technology has become a key technology in the field of modern plate processing due to its high degree of integration and automation, wide material adaptability, excellent precision control, significant economic benefits and support for environmental protection. For enterprises pursuing high quality, low cost and sustainable development, choosing middle plate three-in-one technology is undoubtedly an effective way to enhance competitiveness. Whether in shipbuilding or other heavy industries, this technology has demonstrated irreplaceable value. By reasonably configuring parameters such as material thickness, inner and outer diameters, material weight, material width, feeding speed, yield strength and material quality, enterprises can obtain the best processing effect and promote industrial upgrading and development.
